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Automatic 800T/Month Aluminum Anodizing Production Line with 6500mm Max Profile Length and 10~12µm Film Thickness

Automatic 800T/Month Aluminum Anodizing Production Line with 6500mm Max Profile Length and 10~12µm Film Thickness

Nom De La Marque: MEI-AL
Numéro De Modèle: 800t/month
MOQ: 1SET
Prix: RMB9,000,000-11,000,000/set
Détails De L'emballage: Emballage de stand d'exportation
Conditions De Paiement: LC, T/T
Informations détaillées
Lieu d'origine:
GUANGDONG MEI-AL, CHINE
Production mensuelle:
800t/month
Max Profile Length:
6500mm
Épaisseur du film d'anodisation:
10~12µm
Densité de courant:
130A/m²
Alimentation:
CA triphasé 380V 50Hz
Pression d'alimentation en eau:
2kg/cm²*G
Capacité d'approvisionnement:
mois 1set/6
Mettre en évidence:

Automatic aluminum anodizing production line

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800T/Month anodizing line with 6500mm profile

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Anodizing production line with 10~12µm film

Description du produit
Automatic 800T/Month Aluminum Anodizing Production Line
High-quality automatic aluminum anodizing production line with monthly capacity of 800 tons for professional surface treatment applications. Features customizable size handling from 1-6500mm and excellent abrasion resistance.
Automatic 800T/Month Aluminum Anodizing Production Line with 6500mm Max Profile Length and 10~12µm Film Thickness 0
Production Process Overview
The aluminum anodizing process involves immersing cleaned and acid-etched aluminum products into an anodizing tank where electrical current is applied. This process forms a uniform aluminum oxide film layer on the product surface. Prior to anodizing, aluminum products undergo thorough cleaning and acid etching to remove surface contaminants including oil stains, oxide layers, and other impurities.
Design Specifications
Parameter Specification
Alloy Aluminium 6061 to 6063 or others
Anodizing Film Thickness 10~12µm micron
Average Coverage Area 350m²/T (ton)
Max Aluminum Profile Length 6500mm
Extrusion Ratio 2.5kg/m²
Working Hours/Month 300d/m x 20h/d = 600h/m
Racking System Three fixtures/rack
Racking Operation Manual
Equipment Usage Rate 0.9
Power Supply AC 3phase 380V 50Hz
Control Power AC220V 50Hz
Water Supply 2kg/cm²*G
Hot Steam 6kg/cm²*G
Compressor Air 6kg/cm²*G
Process Tanks Configuration
Process Chemical Specifications Quantity
Degreasing Free sulfuric acid 180±30 g/l 1 Tank
Alkaline Etching Free alkali 40-60g/l, Al³⁺ 30-120g/l 2 Tanks
Neutralization Free sulfuric acid 180±20g/l 1 Tank
Anodising Free sulfuric acid 140-180g/l, Al³⁺≤20g/l 5 Tanks
Colouring Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 2 Tanks
Medium Temperature Sealing PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l 3 Tanks
Treatment Process Details
Degreasing
6 jigs/tank × 1 tank = 6 jigs | Treatment time: 2-5min
Alkaline Etching
6 jigs/tank × 2 tanks = 12 jigs | Treatment time: 3-15min
Neutralization
6 jigs/tank × 1 tank = 6 jigs | Treatment time: 1-5min
Anodizing
3 jigs/tank × 5 tanks = 15 jigs | Current density: 130A/m² | Process time: 30min | Total time: 40min
Colouring
2 jigs/tank × 1 tank = 2 jigs | Current density: 70A | Process time: 2-8min
Sealing
6 jigs/tank × 1 tank | Process time: 10-15min
Average Anodizing Layer Calculation
0.36 × 1.3 × 30 × 0.77 = 10.81µm
Design Parameters and Capacity
Anodizing Treatment Area
Each anodizing process requires 40min
Total jigs/year: (2 rack × 5 tank × 60min/h) ÷ 40min × 600 hour = 9000 jigs
Design capacity: 50m²/jig (100m² per tank)
Annual treatment area: 9000 jigs × 50m²/jig = 450,000m²
Anodizing Treatment Weight
Monthly output: 450,000m² ÷ 350m²/T × 0.9 = 1157.1T ≥ 1000T
Power Consumption
Anodising Tank: 100m²/tank × 130A/m² ÷ 0.9 = 14,444A/tank
Power Rectifier: 15,000A = 5 units
Colouring Tank: 100m²/tank × 70A/m² ÷ 0.9 = 7,777A/tank
Colour Rectifier: 8,000A = 2 units
Process Chart Legend
Code Process
De Degreasing
Rs Rinsing
HW Rs Hot Water Rinsing
AE Alkaline Etching
Ne Neutralization
An Anodizing
Cl Coloring
Sl Sealing
MU Material Unloading
Pc Packing
Automatic 800T/Month Aluminum Anodizing Production Line with 6500mm Max Profile Length and 10~12µm Film Thickness 1
Technical Documentation